Double stations----Simple type Painting Line
Equipment: with two stations, one is preparation station+ one spray/baking room, total length is 8m, with 40m rail and 8 sets moveable jack
Advantages: with short line and small investment for the first time using.
Disadvantages: Only with two stations, lower working efficiency and cannot be satisfied with large amount painting needs.
Four stations with small damage level repair lines.
Equipments: with 4 stations, 1 under coating station+ 1 spray/baking station, total length: 14.5m, with 72.5m rail and 20 sets moveable jack.
Working process: putty-----under coat-----shelter------spray/baking
Production capacity: bottleneck station is spray station, with 60min/period, as 8h working/day, it can repair 8cars/day
Advantages:
(1)Small investment for the first time using
(2)Production capacity: 8 cars/day, 240 cars/month
(3)Working process with putty, sanding, polishing, assembling should be finished on other place, and the cars removing by people.
Layout of Four stations with small damage level repair lines
Six stations with small damage level repair lines
Equipments: with 6 stations, 1 under coating station+ 1 spray station+ 1 drying station, total length: 22.2m, with 111m rail and 28 sets trolley.
Working process: Putty-----under coating-----shelter------spray------drying
Production capacity: bottleneck station is spray station, 40min/period, as 8h working/day, repair amount can be up to 12 cars/day.
Advantages:
(1)it’s suitable for short workshop, small investment for the first investment.
(2)12 cars/day, 360cars/month
(3)Working process with sheet metal, polishing, assembling should be finished on other place, and the cars removing by pelple.
Layout of Six stations with small damage level repair lines
P20
Eight stations with small damage level repair lines
Equipment: with 8 stations, 1 priming station+ 1 prep station+ 1 spray station+ 1 baking station, total length: 29.3m, with 146.5m and 36 movable jacks.
Working process: Putty---sanding-----under coating------shelter-----painting----baking---polishing
Production capacity: 30min/period, as 8h working/day, production amount: 16cars/day
Advantages:
(1)With moderate painting line length
(2)With good cooperation of beginning and ending, 16cars/day, 480cars/month
(3)Most of the working process should be finished on the painting line, but beginning and ending should be finished other place.